Watch the Webinar
Learn more about increasing ATMP capacity through modeling & adaptive scheduling in this recorded webinar. Featured speakers include Emerson Life Science Consultant, Sean Buckley, and Emerson Director of MES, David Zhang.
Predict How Automation Will Behave in the Future
Our Real-Time Modeling System allows you to visualize your facility’s constraints, accommodate variability, maximize production, and understand the implications of any change in the manufacturing process.
By collecting data from across the organization, the system can consolidate, analyze, and present an accurate model of the entire process. The model then produces an optimal scheduling overview with debottlenecking and capacity analyses for process optimization.
Features of Our System
Create a Virtual Sandbox for Plant Experimentation
Our Real-Time Modeling System software is an environment that has the flexibility to model any facility, operation, or process. It uses one platform for both analysis and finite-scheduling utilizing discrete-event simulation.
Develop an Always Feasible Real-Time Schedule
Using a model created by the Real-Time Modeling System, real-time scheduling automatically schedules future operations based on operations rules by reconciling the real-time status of the manufacturing floor.
Determine the Current Bottleneck and Target Improvement
Utilizing plant data, run what-if analysis to detect bottlenecks that are impacting operational performance. Through iterative improvements and changes in process parameters, recognize significant refinements in throughput, and analyze impact on KPIs.
Track Facility Performance Metrics Based on Consolidated Corporate Data Sources
Create datasets from batch historians to be used in the modeling system. Using this data, calculate and manage performance metrics such as OEE scores or golden batches and update these metrics automatically to reflect the most up-to-date data.
Real-Time Modeling System Benefits
Validate process design prior to capital expenditure.
Establish a clear and accurate debottlenecking pathway.
Future proof facilities for multiple products and higher titers.
Understand the effects of new technology on your process.
Utilities, Waste, & Labor
Generate highly detailed models of WFI, labor, gases, and other potential constraints.